Field­bus­es in in­dus­tri­al En­vi­ron­ments

PROFIBUS, PROFINET, Mod­bus RTU and Mod­bus TCP

Thanks to their mod­­u­lar de­sign, IFTA mea­­sure­­ment sys­tems can be flex­i­bly in­­te­­grat­ed into ex­ist­ing pro­cess­es and net­­works. Data ex­change be­tween the IFTA mea­­sure­­ment sys­tem and the plant con­trol sys­tem is im­­por­­tant for the smooth op­er­a­­tion of the plant. If the com­­mu­ni­­ca­­tion stan­­dards PROFIBUS, PROFINET, Mod­bus RTU oder Mod­bus TCP are used here, the fol­low­ing mod­­ules are suit­­able for send­ing and re­­ceiv­ing data.

What is PROFIBUS, PROFINET, Mod­bus RTU und Mod­bus TCP and what is the dif­fer­­ence?

These are com­­mu­ni­­ca­­tion stan­­dards for the safe au­­to­­ma­­tion of plants. PROFIBUS is an es­­tab­lished com­­mu­ni­­ca­­tion stan­­dard and, like PROFINET, is de­vel­oped by the user or­­ga­ni­za­­­tion PI.
PROFINET is a fur­ther de­vel­op­­ment of PROFIBUS based on in­­­dus­tri­al Eth­er­net. PROFINET of­fers ad­­van­­tages such as more bus par­tic­i­­pants, high­­er tran­s­mis­­sion speed as well as larg­er data pack­­ages.
PROFIBUS and PROFINET are fre­quent­ly used in Siemens au­to­ma­tion sys­tems, as these pro­to­cols are na­tive­ly sup­port­ed there and are the most wide­ly used.

Mod­bus RTU is an RS-485-based pro­to­col.
Mod­bus TCP is a wide­ly used Eth­er­net-based pro­to­col, known for its ease of im­ple­men­ta­tion, high com­pat­i­bil­i­ty, and suit­abil­i­ty for ap­pli­ca­tions with mod­er­ate data rates.

Fieldbus IFTA PROFIBUS

Profibus

  • Com­mu­ni­ca­tion mod­ule for data input and out­put
  • Based on the PROFIBUS field­bus pro­to­col
  • 2 re­dun­dant PROFIBUS slaves
  • Trans­fer of up to 244 bytes of I/O data

More in­for­ma­tion

Fieldbus IFTA PROFINET

PROFINET

  • Com­mu­ni­ca­tion mod­ule for data input and out­put
  • Based on the PROFINET field­bus pro­to­col for in­dus­tri­al Eth­er­net
  • 2 re­dun­dant PROFINET de­vices
  • Trans­fer of up to 1408 bytes of  I/O data

More In­for­ma­tion

 

Fieldbus IFTA Modbus RTU

Mod­bus RTU

  • Com­­mu­ni­­ca­­tion mod­­ule for data input and out­­put
  • Based on the RS-485 pro­­to­­col
  • 2 re­­dun­­dant Mod­bus slaves

More in­for­ma­tion

Fieldbus IFTA Modbus TCP

Mod­bus TCP

  • Com­mu­ni­ca­tion mod­ule for data input and out­put
  • Based on the Mod­bus TCP field­bus pro­to­col for in­dus­tri­al Eth­er­net
  • 2 re­dun­dant Mod­bus servers

More in­for­ma­tion

Field­bus Com­mu­ni­ca­tion PROFIBUS

PROFIBUS

  • Overview
  • Tech­ni­cal spec­i­fi­ca­tions
  • Ex­am­ples of ap­pli­ca­tion
Profibus Communication

High­lights

  • Com­mu­ni­ca­tion mod­ule for fast and se­cure data ex­change with a PROFIBUS mas­ter
  • Based on the PROFIBUS field­bus pro­to­col: PROFIBUS is a stan­dard­ized, open, dig­i­tal com­mu­ni­ca­tion sys­tem for any ap­pli­ca­tions in man­u­fac­tur­ing and process au­to­ma­tion
  • Two re­dun­dant PROFIBUS slaves for max­i­mum re­li­a­bil­i­ty (also avail­able with a sin­gle bus in­ter­face)
  • DP-V0 slave
  • Trans­fer of up to 244 bytes of I/O data
  • Via the Sig­nalMin­er soft­ware you can freely de­fine which sig­nals are to be sent and re­ceived. On the one hand, you can send e.g. warn­ing and alarm mes­sages but also am­pli­tudes. On the other hand, you can re­ceive op­er­at­ing data as well as limit val­ues and ma­chine states

Ad­van­tages of the PROFIBUS Tech­nol­o­gy

  • PROFIBUS is one of the most uni­ver­sal so­lu­tions in the field of process au­to­ma­tion
  • PROFInet, PROFIsafe PROFI­drive and many other vari­ants can be in­tu­itive­ly con­nect­ed via cor­re­spond­ing gate­ways, so you are well-equipped for the most di­verse re­quire­ments
  • Fur­ther in­for­ma­tion about PROFIBUS you will find on the PI User Or­gan­i­sa­tion's web­site 

 

Profibus Communication
Profibus Communication

Gen­er­al

PROFIBUS slaves:2 (re­dun­dant)
pro­to­col type:DP-VO
Sup­port­ed data length:Up to 244 bytes (122 words)
In­ter­faces:

2 D-Sub 9-pole

Weight:170 g
Profibus Communication
Profibus Communication

Ap­pli­ca­tion ex­am­ples

  • This mod­ule is main­ly used in power-plant con­trol sys­tems and fully au­to­mat­ed test bench­es
  • Au­toma­tion pro­cess­es in all areas

Field­bus Com­mu­ni­ca­tion PROFINET

PROFINET

  • Overview
  • Tech­ni­cal spec­i­fi­ca­tions
  • Ex­am­ples of ap­pli­ca­tion
Fieldbus PROFINET

High­lights

  • Com­mu­ni­ca­tion mod­ule for fast and se­cure data ex­change with a PROFINET con­troller
  • Larg­er data pack­ages
  • Based on the PROFINET field­bus pro­to­col: PROFINET is the in­no­va­tive open stan­dard for in­dus­tri­al Eth­er­net for all ap­pli­ca­tion areas of man­u­fac­tur­ing and process au­to­ma­tion
  • Two re­dun­dant  PROFINET slaves for max­i­mum re­li­a­bil­i­ty (also avail­able with a sin­gle bus in­ter­face)
  • Trans­fer of up to 1408 bytes of I/O data
  • Via the Sig­nalMin­er soft­ware you can freely de­fine which sig­nals are to be sent and re­ceived. On the one hand, you can send e.g. warn­ing and alarm mes­sages but also am­pli­tudes. On the other hand, you can re­ceive op­er­at­ing data as well as limit val­ues and ma­chine states

Profinet beN­e­fits COMPARED TO Profibus

  • PROFINET is the more mod­ern tech­nol­o­gy and eas­i­er to con­nect
  • Sig­nif­i­cant­ly high­er trans­mis­sion rate and thus faster com­mu­ni­ca­tion
  • In­te­grat­ed 2-port switch for easy lin­ear topol­o­gy ca­bling
  • PROFINET sup­ports the Media Re­dun­dan­cy Pro­to­col (MRP), which en­ables ring topol­o­gy ca­bling for high­er re­li­a­bil­i­ty
  • Fur­ther in­for­ma­tion about PROFINET you will find on the PI user or­ga­ni­za­tion's web­site
Fieldbus PROFINET
Fieldbus PROFINET

Gen­er­al

PROFINET de­vices:2 (re­dun­dant)
PROFINET pro­to­col:v2.43
Sup­port­ed data length:Up to 1408 bytes (704 words)
PROFINET con­for­mance class:B
Real time class:1
Net­load class:III
MRP sup­port:Yes
In­ter­faces:2 RJ45 sock­ets with in­te­grat­ed PROFINET switch
Eth­er­net spec­i­fi­ca­tion:100BASE-TX full-du­plex
Weight:160 g
Fieldbus PROFINET
Fieldbus PROFINET

Ap­pli­ca­tion ex­am­ples

  • This mod­ule is main­ly used in power-plant con­trol sys­tems and fully au­to­mat­ed test bench­es
  • Au­toma­tion pro­cess­es in all areas
  • With PROFINET sig­nif­i­cant­ly more data can be ex­changed than with PROFIBUS

Field­bus Com­mu­ni­ca­tion Mod­bus RTU

MODBUS RTU

  • Overview
  • Tech­ni­cal spec­i­fi­ca­tions
  • Ex­am­ples of ap­pli­ca­tion
Modbus RTU Communication

High­lights

  • Com­mu­ni­ca­tion mod­ule for fast and se­cure data ex­change with a Mod­bus mas­ter
  • Based on the RS-485 field­bus pro­to­col: Mod­bus RTU is a stan­dard­ized, open, dig­i­tal com­mu­ni­ca­tion sys­tem for any ap­pli­ca­tions in man­u­fac­tur­ing and process au­to­ma­tion
  • Two re­dun­dant Mod­bus slaves for max­i­mum re­li­a­bil­i­ty (also avail­able with a sin­gle bus in­ter­face)
  • Via the Sig­nalMin­er soft­ware you can freely de­fine which sig­nals are to be sent and re­ceived. On the one hand, you can send e.g. warn­ing and alarm mes­sages but also am­pli­tudes. On the other hand, you can re­ceive op­er­at­ing data as well as limit val­ues and ma­chine states
Modbus RTU Communication
Modbus RTU Communication

Gen­er­al

Mod­bus RTU slaves:2 (re­dun­dant)
Pro­to­col:Mot­bus RTU
In­ter­faces:

2 D-Sub 9-pole (RS-485)

Weight:170 g
Modbus RTU Communication
Modbus RTU Communication

Ap­pli­ca­tion ex­am­ples

  • This mod­ule is main­ly used in power-plant con­trol sys­tems and fully au­to­mat­ed test bench­es
  • In­dus­tri­al au­to­ma­tion and ma­chine mon­i­tor­ing
  • Au­toma­tion pro­cess­es in all areas

Field­bus Com­mu­ni­ca­tion Mod­bus TCP

Mod­bus TCP

  • Overview
  • Tech­ni­cal spec­i­fi­ca­tions
  • Ex­am­ples of ap­pli­ca­tion
Fieldbus Modbus TCP

High­lights

  • Com­mu­ni­ca­tion mod­ule for fast and se­cure data ex­change with a Mod­bus TCP client

  • Based on the Mod­bus TCP field­bus pro­to­col: Mod­bus TCP is the in­no­va­tive open stan­dard for in­dus­tri­al Eth­er­net for all ap­pli­ca­tion areas of man­u­fac­tur­ing and process au­to­ma­tion

  • Two re­dun­dant Mod­bus TCP servers for max­i­mum re­li­a­bil­i­ty (also avail­able with a sin­gle bus in­ter­face)

  • Via the Sig­nalMin­er soft­ware you can freely de­fine which sig­nals are to be sent and re­ceived. On the one hand, you can send e.g. warn­ing and alarm mes­sages but also am­pli­tudes. On the other hand, you can re­ceive op­er­at­ing data as well as limit val­ues and ma­chine states

  • The Mod­bus mod­ule sup­ports the Media Re­dun­dan­cy Pro­to­col (MRP), which en­ables a ring topol­o­gy for greater re­li­a­bil­i­ty

Fieldbus Modbus TCP
Fieldbus Modbus TCP

Gen­er­al

Mod­bus TCP Servers:2 (re­dun­dant)
Pro­to­col:Mod­bus TCP
MRP sup­port:Yes
In­ter­faces:2 RJ45 sock­ets with in­te­grat­ed switch
Eth­er­net spec­i­fi­ca­tion:100BASE-TX full-du­plex
Weight:160 g
Fieldbus Modbus TCP
Fieldbus Modbus TCP

Ap­pli­ca­tion ex­am­ples

  • This mod­ule is main­ly used in power-plant con­trol sys­tems and fully au­to­mat­ed test bench­es
  • In­dus­tri­al au­to­ma­tion and ma­chine mon­i­tor­ing
  • Au­toma­tion pro­cess­es in all areas